Free flow conveyor

Assembly Line For Heavy Sku’s (Sku Assembled on pallets)

Free flow / Pallet Conveyors are used to carry individual parts between assembly stations, machining centers and to other stations. The pallets are transported on a pair of track, with the pallet resting at its edges. The tracks are made of simple rollers mounted on channels, with the pallet moved manually by the operators or are built using endless chains running on aluminium profiles, on which the pallet is carried. Each part is seated on a custom designed pallet, ensuring that the orientation of the part remains constant at all times. The pallets move on the conveyor asynchronously, and can buffer (or accumulate) prior to entering a workstation, or after exiting a workstation.

Various sensors and pneumatic stoppers are integrated as per the need, either through operators command or integrated with the control system that communicate with each station and ensure that the pallets are released just in time for the operator / automatic station to receive them. Lifter stations and rotating stations can be incorporated within the conveyor line enabling the parts to be handled as per the custom requirement.

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FEATURES

Application Industries

  • Track Options
  • Pallet Transfer Options
  • Assembly Line For Heavy Sku’s
  • Sku Assembled on pallets
Track Options
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Beraing Track

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Placon Track

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Triple Speed Chain with Aluminium Profile

Pallet Transfer Options
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Ball Transfer

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Horizontal Cross Transfer

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Vertical Loader Un Loader

DIMENTIONS
L LENGTH OF CONVEYOR
W PALLET WIDTH
W1 SHELF WIDTH
TW TOTAL WIDTH
H1 WORKING HEIGHT
H2 SHELF HEIGHT
TH TOTAL HEIGHT
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SPECIFICATIONS STANDARD OPTION
Pallet Size As per Product Size
Pallet Width Min. 500 mm Max. 800 mm ( In increments of 100 mm)
Conveyor Width Pallet Width + 80 mm
Conveyor Length As per user requirement
Working Height 900 mm OR As per user requirement
Working Height 2100 mm OR As per user requirement
Height adjustment +/- 50 mm As per user requirement
Ht. Adj. Method Through Levelling Feet Through bracket or other arrangement
Structure Powder coated MS pipe frame SS frame / Anodized Al profile
Conveyor Speed Fixed or Variable as per user requirement
Pneumatic Stopper Pneumatic Stopper Cylinder. Qty as per requirement
Display Board Acrylic Sheet (Green)
  • Pin Board with colour of your choice
  • White Board
  • Magnetic Board
Lighting We provide sheet metal reflectors one per 6 feet module
  • LED Tube light one at every 6 feet module on both side of belt
  • Qty of lights as per your requirement
Power Socket Provided on request with following information :
  1. Combination of Socket & Switch required (6 AMP/16AMP)
  2. Number of power board per 6 feet module placement of the Power board
Pneumatic Line Provided on request with following information :
  • Number of outlets per 6 feet module
  • Output Required by QRC or Ball Valve
  • Placement of Line above the top post or beneath the belt
Pallet Return Path(PRP)
  • Through Conveyor Line running below the main line
  • Through Conveyor Line running parallel, behind the main line
Pallet Transfer For PRP Below Main Line Automatic Pallet Loader/Un-Loader Unit
For PRP Parallel to Main Line Automatic Cross Transfer Unit
Manual Ball Transfer Unit
Other Optional
  • Tool Slider for Spring Balancer on Top Post
  • Child Part feeding through FIFO Trolley or Trolley with Bin
  • Cable Tray
  • Bottle Holder
  • Wall Fan on Top Post
  • Bin Rail or Shelf for child parts

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